客户提供图纸或样品,填写碳刷材质选用调查表
Customers provide drawings or samples, and fill out the questionnaire for carbon brush material selection.
进行材质选定,生产评估,模具设计
Carry out material selection, production evaluation, and mold design.
样品生产,尺寸、特性检查
Prototype production, dimensions, characteristics inspection.
样品测试及报价
Sample test and quotation.
客户承认后开始量产
Mass production begins after customer approval
日本母厂研发中心技术,提供多样化的材质供客户挑选,采用电脑管理控制配料精度,稳定生产。且能配合各种马达需求做调整,迅速将样品提供给客户做测试,调整弹性大利于产品开发,经由多家客户采用,实绩优异。
Leveraging our Japanese parent company’s R&D expertise, we offer:
Diverse material options with precision computer-controlled formulations
Rapid prototyping tailored to motor specifications
Flexible adjustments for optimized performance
Proven reliability adopted by industry leaders
使用骰子型之混料桶,在每次料筒的转动下,利用转速比与精确的时间控制,使各原料粉末不断重复堆叠,使粉末均匀分布、充分结合,大幅提升下料稳定度。
Our patented dice-style mixing vessel ensures uniform material distribution through:
Controlled rotation speed ratios
Precision timing management
Multi-layered powder stacking
利用0.5T到40T成型机,依产品尺寸选择最适合吨数,达到最佳成本。并利用自动充填装置,有效控制碳刷成型厚度,确保每次成型之压力符合规格。
Our advanced molding process features:
0.5T to 40T press selection - Optimized tonnage for each product size
Auto-filling system - Ensures precise brush thickness control
Consistent pressure application - Guaranteed specification compliance
根据材质种类,可选用约十几种烧结温度。烧结过程中,由电脑控制温度,并使用PLC控制来自动调整温差,不管加热或恒温,都能精准确保温度与设定值一致。
Our sintering process features:
Over a dozen dedicated temperature settings - Precisely matched to material types
Computer-PLC integrated control - Automated real-time adjustments
Closed-loop temperature regulation - Maintains exact setpoints during all phases
利用全自动加工机,从产品入料到良品排出,只需花费10秒。并且持续透过设备优化,扩大自动加工机可运用范围,配合成熟的架机技术,让加工成本降到最低。
Our advanced manufacturing system delivers:
10-second cycle time - Full automation from feeding to finished product output
Continuous process optimization - Expanding application range of automated equipment
Proven tooling expertise - Minimizing machining costs while maintaining precision