• step1
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    客户提供图纸或样品,填写碳刷材质选用调查表

    Customers provide drawings or samples, and fill out the questionnaire for carbon brush material selection.

  • step2
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    进行材质选定,生产评估,模具设计

    Carry out material selection, production evaluation, and mold design.

  • step3
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    样品生产,尺寸、特性检查

    Prototype production, dimensions, characteristics inspection.

  • step4
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    样品测试及报价

    Sample test and quotation.

  • step5
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    客户承认后开始量产

    Mass production begins after customer approval

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粉末配料Powder Batching System

日本母厂研发中心技术,提供多样化的材质供客户挑选,采用电脑管理控制配料精度,稳定生产。且能配合各种马达需求做调整,迅速将样品提供给客户做测试,调整弹性大利于产品开发,经由多家客户采用,实绩优异。

Leveraging our Japanese parent company’s R&D expertise, we offer:

Diverse material options with precision computer-controlled formulations

Rapid prototyping tailored to motor specifications

Flexible adjustments for optimized performance

Proven reliability adopted by industry leaders

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混合Mixing

使用骰子型之混料桶,在每次料筒的转动下,利用转速比与精确的时间控制,使各原料粉末不断重复堆叠,使粉末均匀分布、充分结合,大幅提升下料稳定度。

Our patented dice-style mixing vessel ensures uniform material distribution through:

Controlled rotation speed ratios

Precision timing management

Multi-layered powder stacking

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成型Pressing

利用0.5T到40T成型机,依产品尺寸选择最适合吨数,达到最佳成本。并利用自动充填装置,有效控制碳刷成型厚度,确保每次成型之压力符合规格。

Our advanced molding process features:

0.5T to 40T press selection - Optimized tonnage for each product size

Auto-filling system - Ensures precise brush thickness control

Consistent pressure application - Guaranteed specification compliance

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烧结Heating

根据材质种类,可选用约十几种烧结温度。烧结过程中,由电脑控制温度,并使用PLC控制来自动调整温差,不管加热或恒温,都能精准确保温度与设定值一致。

Our sintering process features:

Over a dozen dedicated temperature settings - Precisely matched to material types

Computer-PLC integrated control - Automated real-time adjustments

Closed-loop temperature regulation - Maintains exact setpoints during all phases

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加工Processing

利用全自动加工机,从产品入料到良品排出,只需花费10秒。并且持续透过设备优化,扩大自动加工机可运用范围,配合成熟的架机技术,让加工成本降到最低。

Our advanced manufacturing system delivers:

10-second cycle time - Full automation from feeding to finished product output

Continuous process optimization - Expanding application range of automated equipment

Proven tooling expertise - Minimizing machining costs while maintaining precision

地址:中国广东省广州市广州经济技术开发区永和经济区永和大道42号